PRINTING A RAILCORE II

UPDATED 08-OCT-2018

RailCore II

A friend of mine has asked if I could help him out and print the parts for a RailCore II - ZL out of PETG, so here is the start of the adventure.

The original files can be found here:
RailCore II - Thingiverse Files
AND:
RailCore II - XL Option Thingiverse

RailCore II - ZL

The choice of Filament is eSun PETG in SOLID BLUE, and it looks amazing..

The big issue was getting the settings right for my GeeeTech A10. It took some time and a small bag of failed prints..

But I finally got it sorted. And I'm getting consistent prints.

Printer Settings:
First Layer:
Temp -Nozzle 240c
          - Bed 80c
Speed - 15mm/sec (to get bed adhesion)

Rest of Print:
Temp -Nozzle 235c
          - Bed 80c
Speed - 35mm/sec

THE PARS PRINT LIST Name Qty Notes Z_Bracket_Top 3 3 Completed Z_Bracket_Bottom 3 3 Completed Front_Stationary_Idler_Carrier 1 1 Completed Back_Stationary_Idler_Carrier 1 1 Completed Idler_Spacer 2 2 Completed Front_Motor_Mount 1 Printing Back_Motor_Mount 1 Printing Back_X_Carriage 1 1 Completed Front_X_Carriage 1 1 Completed Belt_Retainer_Clip 4 4 Completed Y_Carriage 1 1 Completed E3DV6_Groove_Mount 1 1 Completed E3DV6_Groove_Mount_Retainer 1 1 Completed Y_Endstop_Mount 1 1 Completed X_Endstop_Mount 1 1 Completed Cooling_Shroud 1 1 Completed IR_Probe_Mount OR BLTouch_Mount 1 1 Completed Electronics_Box_Corner 4 4 Completed Titan_Mount 1 1 Completed Filament_Guide 1 1 Completed ZL_Z_Yoke_2 2 2 Completed ZL_Z_Yoke_1 1 1 Completed ZL_Foot 4 4 Completed ZL_Foot_Pad (Optional) 4 4 Completed Rail_Alignment_Tool 2 2 Completed X_Carriage_Insert Bearing_Block 2 4 2 4 Completed Completed 48 PRINTED Total 50 2 LEFT TO BE PRINTED

Front and Back Stationary Idler Carrier - 50mins each

Front and Back X Carriage - 1.2Hr each

Z Bracket Top X3 - 1.2Hrs each

Z Bracket Bottom X3 - 1.2Hrs each

BEARING BLOCK X4

I didn't find the Bearing Block in the Printing BOM but I made them as I think they are needed..

X Carriage Insert X2

Belt Retainer Clip X4

Idler Spacer X2

Cooling Shroud 

Y Carriage

ZL Z Yoke 1 and 2

ZL Foot Pad x 4

E3DV6 Groove Mount and Retainer

X and Y Endstop Mounts

Electronics Box Corners

BL Touch Mount

IR Probe Mount

Filament Guide

Titan_Mount 

Rail Alignment Tool 

EXTRA PARTS

Fan Cover

Thumb Wheels

PSU Cover

So for now It's going well and I will keep adding Pic's as I go..

TO BE CONTINUED...................

I'm Printing all of these part on my GeeeTech A10. 

If you are interested in purchasing one, 

Click Here > GearBest - Geeetech A10 Quickly Assemble 3D Printer 220 x 220 x 260mm